GreenShield – Boiler Tube Coating

GreenShield Series – High temperature water based boiler tube ceramic coating

With over 25 years of continual development and refinement, our GreenShield series of ceramic coatings ensures that wherever corrosion, abrasion, slagging, chemical attack and thermal wear are problems, you’ll find a proven GreenShield product to solve it! At one-tenth the cost and one-tenth the time of metal applied coatings, GreenShield Ceramic coating delivers true performance and value.

FMP offers a full line of GreenShield ceramic coatings that are engineered to protect process equipment exposed to high temperature environments likes industrial boilers, furnaces and kilns.  The Greenshield series of coatings are one component water based technologies that are spray applied and is suitable for application temperatures up to 2000 F (1100 C).

GreenShieldFeatures

Features

  • Superior adhesion designed to withstand the extreme thermal, physical and chemical conditions within a boiler environment.
  • Improved heat transfer and enhanced thermal management for lower furnace exit gas temperatures (FEGT)
  • Forms an impervious barrier, preventing corrosive products of combustion from attacking the metal tubes.
  • Environmentally safe, no volatile organic compounds (VOCs) which can affect the environment and human health.
  • Non-catalytic technology, molten ash will not sinter and adhere to the surface of the coated tubes, preventing the buildup of an insulating layer.
  • Improved inspection when used as a wear indicator, if the surface remains green the substrate material underneath has lost zero thickness.
Our range of products for boiler protection is unmatched. There are a variety of GreenShield formulas available for every facet of boiler protection.
Technical data
Dry to touch time at 77°F (25°C)
15 minutes
Recommended thickness 6 to 12 mils (150 to 300 microns) *consult with FMP
Temperature resistance
2000°F (1100°C) dry
Return to service Requires post temperature cure
Curing schedule *consult with FMP
Substrate steel, stainless steel, chromalloy, various alloys, ceramic

GreenShield MaxMohs [Abrasion Resistant Boiler Tube Coating]

Application of this product is direct to a prepared steel substrate. GreenShield MaxMohs cures to form an extremely hard film that protects vital boiler components from abrasion and erosion.

GreenShield XT [Slag Resistant Boiler Tube Coating]

This is the slickest of the GreenShield products, offering outstanding resistance against slag buildup on contact with the coating film. The glass-like film allows for easy cleaning of the boiler tubes, improving heat transfer and maximizing boiler efficiency.

GreenShield ER [Economizer Protection]

Designed to specifically address economizer tubes. These areas are often hard to reach and must be sprayed by specialized equipment requiring specific coating properties and lower temperature cure.

GreenShield CR [Corrosion Resistant  Boiler Tube Coating]

Designed to maximize corrosion resistance. It forms an impervious barrier that bonds with the substrate, preventing corrosive products of combustion from attacking the underlying substrate material. This is especially important in oxygen starved corrosive atmospheres.

GreenShield SSR [Stainless Steel Tube Protection]

This product is designed to be applied to prepared stainless steel offering maximum adhesive strength as well as thermal and mechanical properties.

GreenShield TSS [Thermal Spray Sealer]

Thermal spray sealer specifically designed to seal the porosity of newly applied thermal spray coating.

Applications

  • Industrial boilers
  • Furnaces
  • Waterwall tubes
  • Economizer tubes
  • Superheater tubes
  • Bull nose
  • Boiler throat
  • Air heater

Product Data

Please Contact Us for GreenShield Product Data sheets.

Case Studies

Case Study Booklet

Tech Reports

Off Site Shop Coating –
TechReport_Off Site Services

Superheat Fouling –
TechReport_Superheat Fouling

Waterwall Corrosion –
TechReport_Waterwall Protection

Economizer Protection –
TechReport_Economizer Protection

Biomass Boiler Protection –
TechReport_Biomass Corrosion

 

Company Info

Furnace Mineral Products Inc.
7065 Tranmere Dr., Suite 6
Mississauga, ON L5S 1M2
Canada
T: 1 905 676 1969
F: 1 866 591 9018

[email protected]

Click here to contact us

About FMP

Furnace Mineral Products Inc. is a technology driven ceramic coatings development and application services company focused on delivering surface protection solutions to the power generation, downstream oil and gas and chemical processing markets.

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